I use the lost wax method for bronze casting, which has been used since ancient times. The first bronze molded figure is dated over 4500 years ago and the Greeks used this process on a large scale 2500 years ago. I use an oil based clay to creat the original sculpture. To mold this clay, liquid silicon is brushed on each half of the clay and allowed to harden to create 2 halves. A harder material such as plaster is then poured over the soft mold to create a rigid outer mold as shown in the figure to the left. Registration dimples are created in the 2 halves so they can go back togeher correctly. If there are nonsymetric parts then these are cut off and molded separately. The clay original is removed from the mold, and the mold cleaned. The original clay can be damaged during this process so the mold has to be consturcted correctly and carefully.